Technical specifications: the UPS battery box

The battery box is made for two 45 Ah batteries and can be connected to the UPS in FLX L housing. SeeThis battery box fits the following UPSs UPSs this battery box fits.

Installation and commissioning

Instructions for installation and commissioning.

Manufacturer support

Manufacturers provide support for the life of the product, however, for a maximum of 10 years after the date of purchase. Switching to an equivalent product may occur if the manufacturer deems that repair is not possible. Support costs will be added after the warranty period has expired.

About translation of this document

User manual and other documents are in the original language in Swedish. Other languages may be machine translated and/or not reviewed, errors may occur.

Product life cycle, environmental impact and recycling

The product is designed and constructed for a long service life, which reduces the environmental impact. The product's service life depends on, among other things, environmental factors, mainly ambient temperature, unforeseen load on components such as lightning strikes, external damage, handling errors, and more. Products are recycled by being handed over to the nearest recycling station or sent back to the manufacturer. Contact your distributor for more information. Costs that arise in connection with recycling are not reimbursed.

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This battery box fits the following UPSs

UPS

Item number

SIN 600W FLX L

FL01U0021FP006

SIN 1100W FLX L

FL01U0031FP011

SIN 1500W FLX L

FL01U0031FP015

TEL-1200W-STS-SIN2*

5144

*Not sold directly by Milleteknik .

Batteries - placement and connection

Placement of batteries

UPS_m_battbox_placering_av_batterier.png
Table 1. Placement of batteries.

No

Explanation

1

Insert the battery on the left first (I).

2

Then insert the battery on the right (I).

3

In the battery box, batteries are inserted in the same way as in battery backup (II).



Connection battery box with battery backup

230_v_in_FLX_L_1FAS_Multi.png

The picture shows a battery backup with extra battery box with 2 batteries.

The picture also gives an overview of connection points for battery cables and battery fuses.

Table 2. Overview of incoming mains and battery connection

No. / letter

Explanation

I, III

Battery wiring for automatic fuse.

II

Battery wiring from motherboard.

IV

Battery wiring, on Battery connector, from battery box, must be connected with opposite battery connector in UPS.

4,5

Battery fuse (automatic fuse)

T3

Internal emergency stop.

T2

Phase, mains, incoming.

T1

Neutral mains, incoming.

PE

Incoming protective earth.



Table 3. Battery number

B1, B2

Explanation

B1+

+ from circuit board/battery connector to battery

B1-

- from fuse to battery.

B2+

+ from fuse to battery.

B2-

- from circuit board/battery connector to battery.



Tekniska data UPS

System voltage:

24 V.

Battery type:

AGM lead acid.

Enclosure:

Powder coated sheet.

Mounting:

Wall or 19 "rack.

Country of manufacture

Sweden

Technical data enclosures

Enclosures - Technical Data FLX M

Info

Explanation

Name

FLX M

Enclosure class

IP 32

Measure

Height: 224 mm, width 438 mm, depth 212 mm

Height units

5 HE

Mounting

Wall or 19 "rack

Ambient temperature

+ 5 ° C - + 40 ° C. For best battery life: + 15 ° C to + 25 ° C.

Environment

Environmental class 1, indoors. 20% ~ 90% relative humidity

Material

Powder coated sheet

Color

Black

Cable entries, number

4 Knockout for Battery connector

Batteries that fit

2 pcs 12 V, 45 Ah.

Batteries - recommended, not included

Batteries are not included they are sold separately

Batteries are sold separately.

45 Ah, 12 V AGM battery

Fits in

Number of batteries

Batterybox 24V FLX M

2

SINUS 1100W FLX L

2

TEL-1200W-STS-SIN2

2

SINUS 1500W FLX L

2

Battery type

Excitement

Ah

Maintenance-free AGM, lead-acid battery.

12 V

45 Ah

Table 4. 10+ Design life * battery

Article number

E-number

Article name

Terminal

Measure. Height width depth

Weight per piece

Make

MT113-12V45-01

5230546

UPLUS 12V 45Ah 10+ Design Life battery

M5 Bult

197x165x170 mm

14.5 kg

UPLUS



Maintenance

The system with the exception of batteries is maintenance-free when installed in an indoor environment.

Inspect the fan annually. The fan should rotate smoothly without any noise. Clean the fan from dust and dirt. The fan must be replaced if it does not rotate smoothly or is so dirty that it cannot be completely cleaned. If the fan does not work well, the air flow in the unit will be obstructed, whichcauses heat to build up inside the enclosure, which can lead to reduced battery capacity and to a significantly shorter battery replacement interval.

About batteries

Batteries generate electricity through a chemical process and there is thus a natural degradation of capacity. The biggest factor in battery life is temperature. The higher the temperature, the shorter the battery life. The date of manufacture stamped on the battery and the service life (as stated by the battery manufacturer). An ideal temperature is 20 °C both in operation and in storage. Higher ambient temperature greatly reduces the service life. Thus, actual lifespan varies when used. Batteries should be replaced after half specified (from the battery manufacturer) lifetime for safe operation. Batteries purchased through the manufacturer of the battery backup have a lifespan (from the battery manufacturer) of between 10-12 years with recommended replacement after 5-6 years.

Batteridegradering.png
Table 5. Manufacturer's stated lifespan and recommended battery replacement

Manufacturer's stated service life[a]

Battery in operation should be replaced after[b].

3-5 years

2-3 years

6-9 years

3-5 years

10-12 years

5-7 years

15+ years

8-10 years

[a] Valid in case of completely unused battery stored under optimal conditions.

[b] When operating at ideal ambient temperature, 20 °C.



battery change

  • If possible, disconnect mains (voltage) when replacing the battery.

  • Disconnect battery cables. Note how battery cables are mounted before removing them.

  • Remove battery fuse between batteries.

  • Insert and fasten the new batteries.

  • Connect the battery cables in the same way as before.

  • Connect battery fuse between batteries.

  • Switch on mains voltage. The indicator LED may not be green (up to 72 hours), until the batteries are charged.

  • Test the system by briefly disconnecting the mains voltage, (= the load is driven by the batteries), and then switch on the mains voltage again.

Important

In order for the system to measure the capacity of new batteries, the unit needs to clear the previous battery capacity. DIP-Switch 8 performs a software reset that, among other things, resets alarms. Resetting data after battery change (Dip-switch 8)Resetting data after battery change (Dip-switch 8)

Battery recycling

All batteries must be recycled. Return to manufacturer or return to recycling station.

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Address and contact details

Milleteknik AB

Ögärdesvägen 8 B

S-433 30 Partille

+46 31 340 02 30

www.milleteknik.com